QualCert Quality Assurance / Quality Control (QA/QC) and Piping Engineering Certificate

In today’s industrial landscape, maintaining quality standards and ensuring the integrity of piping systems are fundamental to the success and safety of large-scale projects. From oil and gas pipelines to petrochemical installations and power generation facilities, certified professionals play a crucial role in inspection, documentation, and compliance. The QualCert Quality Assurance / Quality Control (QA/QC) and Piping Engineering Certificate is designed to provide comprehensive technical training for individuals aiming to establish or advance their careers in this highly specialised field.

This certificate course offers an in-depth understanding of both theoretical and practical aspects of piping engineering, QA/QC protocols, and international regulatory standards. It combines quality control principles with piping design, material inspection, welding evaluation, and non-destructive testing practices, preparing participants to meet industry expectations in real-world environments.

The curriculum is structured to align with international standards and includes guidance on codes such as ASME, ASTM, API, and ISO. With a focus on skill development and practical knowledge, learners are trained to inspect and verify the quality of fabrication, installation, and pressure testing in piping systems.

Graduates of this programme are well-positioned to take on inspection and engineering roles in EPC (Engineering, Procurement, and Construction) companies, refineries, offshore platforms, shipyards, and infrastructure projects. Roles that become accessible include QA/QC Engineer, Piping Inspector, NDT Technician, Site Engineer, and Quality Documentation Specialist.

With the increasing global demand for skilled inspection professionals, this certification enhances employability and readiness for both local and international assignments. Employers seek candidates who are not only technically qualified but also capable of ensuring projects meet stringent quality and safety standards.

The QualCert Quality Assurance / Quality Control (QA/QC) and Piping Engineering Certificate offers a gateway to a dynamic and critical profession within the industrial engineering sector. Whether you are starting out or looking to upskill, this qualification empowers you with the competence and credibility to perform with confidence in demanding technical environments.

Study Units:

Unit Ref#Unit TitleCreditGLHTQT
QC01018 – 1Fundamentals of QA/QC in Piping Engineering52030
QC01018 – 2Piping Materials, Standards, and Dimensional Inspection52030
QC01018 – 3Welding Processes, Symbols, and Quality Inspection52030
QC01018– 4Piping Fabrication, Installation, and Erection Standards52030
QC01018 – 5Non-Destructive Testing (NDT) and Hydrostatic Pressure Testing52030
QC01018 – 6QA/QC Documentation, HSE Compliance, and Regulatory Frameworks52030

Learning Outcome:

1. Fundamentals of QA/QC in Piping Engineering

  • Understand the core principles of quality assurance and control in industrial piping.
  • Identify roles and responsibilities of a QA/QC engineer within a project lifecycle.
  • Apply ISO 9001 principles and QA plans to engineering projects.
  • Analyse quality control processes in piping fabrication and installation.
  • Evaluate quality performance indicators in a piping project environment.

2. Piping Materials, Standards, and Dimensional Inspection

  • Classify piping materials according to ASTM, ASME, and API standards.
  • Interpret material test certificates (MTC) and conduct material verification.
  • Perform dimensional checks on fittings, flanges, and pipe spools.
  • Apply codes and specifications in selecting suitable piping components.
  • Evaluate the impact of material properties on pipeline performance.

3. Welding Processes, Symbols, and Quality Inspection

  • Identify welding processes such as SMAW, GTAW, MIG/MAG, and FCAW.
  • Interpret welding symbols as per AWS and ISO standards.
  • Monitor weld quality through visual and mechanical inspections.
  • Detect and classify weld defects and apply correction methods.
  • Verify welder qualification records (WQR) and procedure qualification records (PQR).

4. Piping Fabrication, Installation, and Erection Standards

  • Interpret piping isometric drawings and spool fabrication plans.
  • Supervise fit-up, alignment, and installation as per ASME B31.1 / B31.3 codes.
  • Monitor tolerances and alignment during field erection.
  • Ensure proper support installation, slope alignment, and piping routing.
  • Implement punch list completion and pre-commissioning checks.

5. Non-Destructive Testing (NDT) and Hydrostatic Pressure Testing

  • Understand basic NDT methods: VT, RT, UT, MT, and PT.
  • Interpret NDT reports and assess testing results for acceptability.
  • Supervise hydrostatic and pneumatic testing procedures.
  • Ensure compliance with pressure testing safety protocols.
  • Document pressure test packs and review test certificates.

6. QA/QC Documentation, HSE Compliance, and Regulatory Frameworks

  • Compile Inspection Test Plans (ITPs) and Quality Control Procedures (QCPs).
  • Maintain and control QA/QC documentation for project traceability.
  • Apply safety protocols and risk assessments in quality control.
  • Interpret applicable HSE standards such as OSHA and ISO 45001.
  • Understand legal, contractual, and compliance aspects in QA/QC roles.

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